Our turning department is engineered to handle large-scale, heavy-duty components while offering advanced multitasking capabilities to streamline complex production cycles: Dimensional & Weight Capacity: We can reliably process heavy-tonnage components with a maximum turning diameter of 780 mm, a length of up to 2300 mm, and a total workpiece weight capacity of up to 8 tons. Done-in-One Machining: Equipped with an integrated C-axis and live tooling positioned across two distinct stations, our turning centers execute comprehensive milling and turning operations in a single setup. This multi-axis configuration eliminates re-fixturing errors and significantly reduces cycle times. Specialized Operations: Utilizing custom-engineered attachments, we can seamlessly perform specialized sub-operations such as precision grinding and deep-hole drilling directly on the turning platform without transferring the workpiece to secondary machines.

Our production facilities, complemented by our co-working partner workshop, feature a versatile machine park engineered to accommodate diverse geometric complexities and large-scale components. Our precise machining capacities are specified below: 3-Axis Machining Lines: Accommodates workpieces with dimensions up to 1500 mm (width) x 800 mm (length) x 800 mm (height), with a maximum payload capacity of 2,000 kg. 4 & 5-Axis Machining Lines: Optimized for complex geometries, handling components up to Ø500 mm in diameter and 1000 mm in length (or equivalent dimensional envelopes), with a weight limit of up to 600 kg. Bridge-Type (Gantry) Machining Center (Partner Workshop): Engineered for heavy-duty and large-scale industrial projects, this setup efficiently processes components up to 4,000 mm in length, 1400 mm in width, and a total weight capacity of up to 4,500 kg.

To deliver integrated, turnkey manufacturing solutions, we utilize a comprehensive suite of in-house capabilities complemented by a strictly vetted network of qualified external suppliers. Our extended service portfolio includes the following technical operations: Precision Grinding: High-accuracy surface and cylindrical grinding to achieve micron-level surface finishes and strict dimensional tolerances. Wire EDM (Electrical Discharge Machining): High-precision contouring and cutting for complex geometries or hardened materials up to a thickness of 700 mm. Deep-Hole Drilling & Honing: Advanced deep-hole drilling capacities up to 3 meters in length, followed by high-precision honing to ensure exceptional internal surface integrity. Welded Fabrication & Hardfacing: Certified structural welding operations and specialized hardfacing (wear-resistant cladding) to extend the operational lifecycle of heavy-duty components. Surface Coatings & Chemical Treatments: Comprehensive surface modification options including hard chrome plating, zinc plating, anodizing, and black oxide coating to enhance corrosion and wear resistance. Surface Preparation & Finishing: Industrial sandblasting (abrasive blasting) for surface de-scaling and preparation, followed by professional specification-compliant industrial painting.

In strict alignment with our international quality certifications and the rigorous expectations of our global clientele, we operate under high-standard inspection protocols. Our end-to-end traceable quality management system tracks components seamlessly from incoming material quality control (IQC) through in-process validation to final quality inspection, ensuring defect-free and specification-compliant product delivery. Our comprehensive quality assurance infrastructure and testing capabilities include: Advanced Metrology: Our facility features high-precision CMM (Coordinate Measuring Machines) alongside a wide range of continuously calibrated mechanical and electronic measuring instruments, fully operated by highly experienced quality control specialists. Material & Surface Integrity Testing: We conduct precise material chemical analysis verifications, surface hardness mapping, and detailed surface roughness (profilometry) measurements to ensure material compliance. Dimensional Compliance & NDT: Along with full-scope dimensional inspection reports, we perform thorough NDT (Non-Destructive Testing) to verify the internal structural integrity of critical components. All compiled inspection data, validation reports, and technical certifications are integrated into a comprehensive documentation package and dispatched to our customers alongside the delivered products.

We manage our entire manufacturing ecosystem and operational workflows end-to-end through a fully integrated ERP software that forms the backbone of our digital transformation strategy. To ensure defect-free, on-time delivery, our advanced planning infrastructure leverages the following technologies: AI-Driven Finite Capacity Planning: Equipped with finite capacity scheduling and discrete/segmented workflow tracking capabilities, our system optimizes hourly, daily, and weekly production schedules using integrated artificial intelligence algorithms. Real-Time IoT Data Processing: Utilizing IoT (Internet of Things) connectivity, live performance and operational data streamed directly from our shop floor machinery are processed instantaneously. This dynamic loop updates production schedules automatically, eliminating sequencing conflicts and scheduling errors. Integrated Supply Chain Ecosystem: Our vetted and approved suppliers are fully synchronized within this digital network, ensuring seamless component/material flow and accelerating overall lead times. By deploying this intelligent operational framework, we effectively eliminate production delays, proactively identify potential capacity overloads or bottlenecks, and maintain maximum manufacturing efficiency.

No, we do not maintain a standard product portfolio or offer off-the-shelf inventory. Our facility operates strictly as a build-to-print contract manufacturer, specializing in custom component fabrication based on customer-specific technical drawings and engineering specifications. Our market positioning and core value proposition focus on solving complex manufacturing challenges: By partnering with us, customers eliminate the time-consuming process of searching for specialized high-precision machine shops, gaining direct access to professional and rapid manufacturing solutions under one roof. Niche & Complex Manufacturing: Unlike conventional suppliers focused on standardized commodities, we deliberately undertake complex projects, hard-to-machine geometries, and boutique components that require specialized manufacturing expertise. Reverse Engineering Services: For legacy components or physical samples lacking original CAD models or technical drawings, we provide comprehensive reverse engineering services to recreate or optimize the parts to industrial standards. Flexible Batch Sizes (1 to 100+ Units): Our production lines are highly adaptable. Whether your requirement is a single prototype (1 unit) for R&D purposes or a low-volume production run (e.g., 100 units), we maintain the same stringent precision standards.

Requesting a quotation and establishing a partnership with us is a streamlined process designed to adapt to your specific technical inputs. Depending on the current status of your project data, you can initiate the process through the following channels: Ready Technical Drawings (Build-to-Print): If your component drawings or 3D CAD models are already generated, simply forward the files to our engineering department via email at info@unimaltd.com. Our technical team will review the manufacturing feasibility and provide a comprehensive RFQ response promptly. Reverse Engineering Requests: If you require the replication of a physical sample that lacks technical drawings, send us an email outlining the scope of the project. Our team will contact you to coordinate the logistics and arrange the secure pickup of the workpiece from your facility for inspection and CAD reconstruction. On-Site Metrology for Large-Scale Components: For immovable, large-scale, or heavy-duty industrial components that cannot be easily transported, a specialized engineering and metrology team can visit your site. Utilizing portable high-precision scanning instruments, our team executes on-site measurements and project mapping to lay the groundwork for custom fabrication.

Operating with a strong global supplier vision, our company exports a significant portion of its production to diverse international markets: Export Geographical Footprint: While our commercial operations span multiple continents globally, European Union (EU) member states account for approximately 70% of our total export volume, driven by our stringent quality compliance and logistics optimization. Core Industries Served: Leveraging our advanced machining capabilities, heavy-duty turning capacity, and large-scale bridge milling centers, we primarily supply high-precision components to demanding, highly regulated sectors. Our main customer base includes industries such as [Heavy Machinery Manufacturing, Energy & Power Generation, Automotive, Defence, and Industrial Equipment Production] where strict geometric tolerances and total material traceability are paramount.